Mu rwego rwo gupakira kwa muganga, amacupa ya polypropilene (PP) yahindutse uburyo bukoreshwa muburyo bwo gupakira imitsi (IV) bitewe n’imiti ihamye y’imiti, irwanya ubushyuhe bwinshi, n’umutekano w’ibinyabuzima. Hamwe n'ubwiyongere bw'ubuvuzi bukenewe ku isi no kuzamura ibipimo nganda bikoreshwa mu bya farumasi, imirongo iciriritse ya PP icupa rya IV ikora ibisubizo bigenda bihinduka urugero mu nganda. Iyi ngingo izerekana gahunda yibikoresho byibanze bigize ibikoresho, ibyiza bya tekiniki, hamwe nisoko ryisoko rya PP icupa rya IV igisubizo.

Ibikoresho byingenzi byumurongo wo kubyaza umusaruro: guhuza modular nubufatanye buhanitse

IbigezwehoPP icupa rya IV igisubizo cyumurongoigizwe nibikoresho bitatu byingenzi: imashini itera inshinge / imashini itera imashini, imashini ifata imashini, hamwe nogusukura, kuzuza, no gufunga imashini. Inzira yose ihujwe neza binyuze muri sisitemu yo kugenzura ubwenge.

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Nkaho itangirira kumurongo wibikorwa, imashini ibumba imashini ikoresha tekinoroji yo gutera inshinge nyinshi kugirango ishonge kandi ihindurwe uduce twa PP ku bushyuhe bwo hejuru bwa 180-220 and, hanyuma uyinjize mu icupa ryuzuye icupa binyuze muburyo buboneye. Igisekuru gishya cyibikoresho gifite sisitemu yo gutwara moteri ya servo, ishobora kugabanya uruziga rugera ku masegonda 6-8 no kugenzura ikosa ryuburemere bwicupa ryuzuye muri ± 0.1g. Igishushanyo mbonera cya hanger kirashobora guhuza icyarimwe gushushanya impeta yo kuzamura umunwa wamacupa, igahuzwa neza nuburyo bwakurikiyeho, ikirinda ingaruka ziterwa n’umwanda wa kabiri mu nzira gakondo.

2. Imashini icupa yuzuye icupa ryikora: gukora neza, kuzigama ingufu no kwizeza ubuziranenge

Imashini ivuza icupa ikoresha intambwe imwe yo kurambura uburyo bwo gukoresha imashini (ISBM). Munsi yigikorwa cyo kurambura biaxial, icupa ryambaye ubusa rirashyuha, rirambuye, kandi rihuha ryakozwe mumasegonda 10-12. Ibikoresho bifite sisitemu yo kugenzura ubushyuhe bwa infragre kugirango harebwe niba ikosa ryuburinganire bwumubiri wumucupa ruri munsi ya 5%, kandi umuvuduko ukabije uri hejuru ya 1.2MPa. Binyuze mu buhanga bwo kugenzura umuvuduko ukabije, gukoresha ingufu bigabanukaho 30% ugereranije n’ibikoresho gakondo, mu gihe bigera ku musaruro uhamye w’amacupa 2000-2500 ku isaha.

3. Batatu muri mashini imwe yo gukora isuku, kuzuza no gufunga: intandaro yumusaruro wa aseptic

Iki gikoresho gihuza module eshatu zingenzi zikora: gusukura ultrasonic, kuzuza ingano, no gufunga gushushe

Igice cyogusukura: Kwemeza uburyo bwinshi bwo guhinduranya amazi ya osmose ya osmose, hamwe na 0.22 μ m ya filteri ya terefone, kugirango amazi asukure yujuje ubuziranenge bwa farumasi WFI.

Igice cyo kuzuza: gifite metero nziza yujuje ubuziranenge hamwe na sisitemu yo guhagarara neza, hamwe nukuri kuzuza ± 1ml n'umuvuduko wuzuye wuzuye amacupa 120 / umunota.

Igice cyo gufunga: ukoresheje laser yo gutahura hamwe nubuhanga bwo gushyushya ikirere gishyushye, igipimo cyo gufunga kashe kirenga 99.9%, kandi imbaraga zo gufunga zirenze 15N / mm ².

Ibyiza bya tekinoroji yumurongo wose: intambwe mubwenge no kuramba

1. Inzira yuzuye sisitemu yubwishingizi

Umurongo wibyakozwe wateguwe hamwe no kugenzura ibidukikije bisukuye (ISO urwego 8), kwigunga kwa laminar hood, hamwe nibikoresho bya elegitoronike ya electrolytike, hamwe na CIP / SIP kumurongo wogusukura no kuboneza urubyaro, kugirango byuzuze ibisabwa na GMP imbaraga zurwego rwisuku no kugabanya ingaruka ziterwa na mikorobe hejuru ya 90%.

2. Gucunga neza ubwenge

Hamwe na sisitemu yo gukora umusaruro wa MES, kugenzura igihe nyacyo ibikoresho OEE (ibikoresho byuzuye neza), kuburira ibipimo byo gutandukana, no kunoza umuvuduko wibikorwa binyuze mubisesengura ryamakuru makuru. Igipimo cyo gukoresha umurongo wose cyageze kuri 95%, kandi umubare wibikorwa byintoki wagabanutse kugera munsi ya 3.

3. Guhindura inganda zicyatsi

100% byongeye gukoreshwa mubikoresho bya PP bihuye nibidukikije. Umurongo w’umusaruro ugabanya ingufu zikoreshwa na 15% binyuze mubikoresho byo kugarura imyanda, kandi sisitemu yo gutunganya imyanda yongera igipimo cy’ibicuruzwa biva mu bicuruzwa bigera kuri 80%. Ugereranije n'amacupa y'ibirahure, igipimo cyo kwangiza ubwikorezi bw'amacupa ya PP cyaragabanutse kiva kuri 2% kigera kuri 0.1%, naho ikirenge cya karuboni cyaragabanutseho 40%.

Amahirwe yisoko: gukura kabiri guterwa nibisabwa hamwe na tekinoroji

1. Amahirwe yo kwagura isoko ryisi yose

Nk’uko ubushakashatsi bwakozwe na Grand View bubitangaza, biteganijwe ko isoko ry’imitsi yinjira mu isi yose rizagenda ryiyongera ku gipimo cy’ubwiyongere bw’umwaka kingana na 6.2% kuva mu 2023 kugeza mu 2030, aho isoko ry’amacupa ya PP ryinjiza rirenga miliyari 4.7 z'amadolari ya Amerika mu 2023.

2. Icyerekezo cyo kuzamura tekinike

Umusaruro woroshye: Tegura uburyo bwihuse bwo guhindura uburyo kugirango ugere ku gihe cyo guhinduranya kitarenze iminota 30 kubwoko butandukanye bwamacupa kuva 125ml kugeza 1000ml.
Kuzamura Digital: Kwinjiza tekinoroji ya digitale ya digitale yo gukemura ibibazo, kugabanya ibikoresho byo kugemura ibikoresho 20%.

Guhanga ibikoresho: Gutezimbere ibikoresho bya PP birwanya kurwanya gamma ray sterisisation no kwagura ibikorwa byabo mubijyanye na biologiya.

Uwitekaumurongo utanga umusaruro wuzuye kumacupa ya PP igisubizoni uguhindura imiterere yinganda zipakira imitsi binyuze muburyo bwimbitse bwibishushanyo mbonera, kugenzura ubwenge, hamwe nikoranabuhanga rikora icyatsi. Hamwe nogusabwa guhuza isi yose umutungo wubuvuzi, uyu murongo w’umusaruro uhuza imikorere, umutekano, no kurengera ibidukikije bizakomeza guha agaciro inganda kandi bibe igisubizo ngenderwaho mu kuzamura ibikoresho bya farumasi.