Mu rwego rwo gupfunyika mu buvuzi, amacupa ya polypropylene (PP) yabaye uburyo busanzwe bwo gupfunyika mu buryo bwo gutera imiti mu mitsi (IV) bitewe n’uko ahoraho neza mu buvuzi, adashobora guhangana n’ubushyuhe bwinshi, ndetse n’umutekano w’ibinyabuzima. Bitewe n’ubwiyongere bw’ibikenewe mu buvuzi ku isi no kuzamura amahame ngenderwaho mu nganda zikora imiti, imirongo y’ibikoresho bya PP ikora mu buryo bwikora iragenda iba ihame mu nganda. Iyi nkuru izagaragaza ku buryo burambuye imiterere y’ibikoresho by’ingenzi, inyungu za tekiniki, n’amahirwe y’isoko ry’ibikoresho bya PP mu gusohora imiti mu macupa ya IV.

Ibikoresho by'ingenzi by'umuyoboro w'ikorwa: guhuza modular no gukorana neza cyane

IgezwehoUmurongo wo gukora umuti w'icupa rya PP IVIgizwe n'ibikoresho bitatu by'ingenzi: imashini itera imashini ikoreshwa mbere/ikoreshwa mu gukurura, imashini ikoresha uburyo bwo gukaraba, n'imashini isukura, kuzuza no gufunga. Igikorwa cyose gihujwe neza binyuze mu buryo bw'ubwenge bwo kugenzura.

1. Imashini itegura imashini itera imashini ikoreshwa mu gushushanya/gutera imashini ikoreshwa mu gushushanya: ishyiraho urufatiro rw'ikoranabuhanga ryo gushushanya neza

Nk'aho umurongo w'ikorwa utangiriye, imashini itegura ikoreshwa mu gushongesha no gushyiramo uduce twa PP ku bushyuhe buri hejuru bwa 180-220 ℃, hanyuma ikadushyira mu duce tw'amacupa binyuze mu byuma bito cyane. Ibikoresho bishya bifite sisitemu yo gutwara moteri ya servo, ishobora kugabanya igihe cyo gushongesha kugeza ku masegonda 6-8 no kugenzura uburemere bw'icupa ritarimo muri ± 0.1g. Igishushanyo mbonera cy'uburyo bwo gufatisha gishobora kurangiza neza uburyo bwo gushongesha impeta yo guterura umunwa w'icupa, ihuzwa neza n'uburyo bwo gushyushya bukurikira, birinda ibyago byo kwanduzanya mu buryo busanzwe mu bikorwa gakondo.

2. Imashini ikoresha amacupa mu buryo bwikora: ikora neza, izigama ingufu kandi igenzura ubuziranenge

Imashini ikoresha ikoranabuhanga ryo gukamura amacupa (ISBM) mu buryo bworoshye (stratch blow molding technique) (ISBM). Ikoresheje uburyo bwo gukamura amacupa mu buryo bw'icyerekezo cya kabiri, icupa ridafite ikintu rishyushya, rikarambura, kandi rigacukurwa mu masegonda 10-12. Ibikoresho bifite sisitemu yo kugenzura ubushyuhe bwa infrared kugira ngo harebwe ko ikosa ry'ubunini bw'icupa riri munsi ya 5%, kandi umuvuduko ukabije uri hejuru ya 1.2MPa. Binyuze mu ikoranabuhanga ryo kugenzura umuvuduko ufunze, ikoreshwa ry'ingufu rigabanukaho 30% ugereranije n'ibikoresho bisanzwe, mu gihe bigerwaho n'umusaruro uhamye w'amacupa 2000-2500 ku isaha.

3. Imashini ikora isuku, kuzuza no gufunga eshatu muri imwe: ingenzi mu gukora isuku idasembuye

Iki gikoresho gihuza module eshatu z'ingenzi: gusukura hakoreshejwe ikoranabuhanga, kuzuza ingano, no gufunga bishyushye

Igice cyo gusukura: Gukoresha sisitemu yo gukwirakwiza amazi mu buryo bwa multi-stage reverse osmosis, ihujwe na 0.22 μ m terminal filtration, kugira ngo amazi asukure yujuje ibisabwa na pharmacopoeia WFI.

Igikoresho cyo kuzuza: gifite icyuma gipima ubuziranenge bw'amazi n'uburyo bwo gushyiramo amashusho, gifite ubushobozi bwo kuzuza neza bwa ± 1ml n'umuvuduko wo kuzuza kugeza ku macupa 120 ku munota.

Igice cyo gufunga: hakoreshejwe ikoranabuhanga ryo gutahura hakoreshejwe laser no gufunga umwuka ushyushye, igipimo cyo gufunga kirenze 99.9%, kandi imbaraga zo gufunga zirenze 15N/mm².

Ibyiza by'ikoranabuhanga ry'umurongo wose: iterambere mu bwenge no mu burambe

1. Sisitemu y'ubwishingizi yuzuye idafite ingaruka mbi ku mikorere

Umuyoboro w’umusaruro wakozwe hakoreshejwe uburyo bwo kugenzura ibidukikije mu cyumba gisukuye (ISO level 8), uburyo bwo gutandukanya amazi n’aho amazi anyura, hamwe no gusiga ibikoresho mu kirere hakoreshejwe electrolytic polishing, hamwe na CIP / SIP online cleaning and sterilization system, kugira ngo huzuzwe ibisabwa na GMP dynamic A-level cleaning requirements no kugabanya ibyago byo kwandura mikorobe ku kigero kirenga 90%.

2. Gucunga neza umusaruro

Ifite sisitemu yo gukora MES, igenzura ry’ibikoresho mu buryo bwihuse (OEE) (uburyo ibikoresho bikoreshwa neza), imenyesha ry’uburyo ibintu bihinduka, no kunoza umuvuduko w’umusaruro binyuze mu isesengura ry’amakuru menshi. Igipimo cy’imikorere y’ikoranabuhanga cy’umurongo wose cyageze kuri 95%, kandi umubare w’aho umuntu akorera wagabanutse ukagera munsi ya 3.

3. Impinduka mu bucuruzi bushingiye ku bidukikije

Uburyo ibikoresho bya PP bishobora kongera gukoreshwa 100% bihuye n’imiterere y’ibidukikije. Umusaruro ugabanya ikoreshwa ry’ingufu ku kigero cya 15% binyuze mu bikoresho byo kugarura ubushyuhe, kandi sisitemu yo kongera gukoresha imyanda yongera igipimo cyo kongera gukoresha imyanda kugeza kuri 80%. Ugereranyije n’amacupa y’ibirahure, igipimo cyo gutwara amacupa ya PP cyagabanutse kuva kuri 2% kigera kuri 0.1%, kandi ikirere cya karuboni cyagabanutseho 40%.

Ibyiza by'isoko: izamuka ry'ibyiciro bibiri riterwa n'ubusabe n'impinduka mu ikoranabuhanga

1. Amahirwe yo kwagura isoko ku isi

Nk’uko bitangazwa na Grand View Research, isoko ry’imiti iterwa mu mitsi ku isi ryitezwe kwiyongera ku kigero cya 6.2% kuva mu 2023 kugeza mu 2030, aho ingano y’isoko ry’imiti iterwa mu mitsi ya PP irenga miliyari 4.7 z’amadolari mu 2023. Kuvugurura ibikorwa remezo by’ubuvuzi mu masoko ari kuzamuka ndetse n’ubwiyongere bw’ibyifuzo by’imiti iterwa mu ngo mu bihugu byateye imbere bikomeje gutuma ubushobozi bw’imiti iterwa mu ngo burushaho kwiyongera.

2. Icyerekezo cyo kuvugurura tekiniki

Gukora ibintu byoroshye: Tegura uburyo bwo guhindura ibishishwa byihuse kugira ngo ubone igihe cyo guhinduranya kiri munsi y'iminota 30 ku bwoko bw'amacupa atandukanye kuva kuri 125ml kugeza kuri 1000ml.
Kuvugurura ikoranabuhanga: Gushyira ahagaragara ikoranabuhanga ry’ikoranabuhanga rigezweho ryo gukemura ibibazo hakoreshejwe ikoranabuhanga, bigabanya igihe cyo gutanga ibikoresho ku kigero cya 20%.

Udushya mu bikoresho: Guteza imbere ibikoresho bya PP bya copolymer birwanya imirasire ya gamma no kwagura ikoreshwa ryabyo mu bijyanye n'ibinyabuzima.

Itsindaumurongo wuzuye w’ikorwa ry’icupa rya PP IVirimo kuvugurura imiterere y’inganda zikora imiti ikoreshwa mu gutera imiti binyuze mu guhuza cyane imiterere y’ibikoresho by’ubuvuzi, kugenzura ibintu mu buryo bw’ubwenge, n’ikoranabuhanga ritangiza ibidukikije. Bitewe n’uko hakenewe uburyo bwo guhuza ibikoresho by’ubuvuzi ku isi, uru rwego ruhuza imikorere myiza, umutekano, no kurengera ibidukikije ruzakomeza guha agaciro inganda kandi rube igisubizo cy’ingenzi mu kuvugurura ibikoresho by’imiti.